Monday 29 August 2016

Things to keep in mind while working with Industrial batteries

Hello again, thanks for joining us back. In the last post we covered 5 simple yet instrumental steps that you must keep in mind if you are working with an Industrial or a Forklift Battery. In this post we are adding five more safety steps that will ensure proper management of industrial batteries at work. So, let’s get started and see how we can further improve the security measures in our working environment while working with these batteries.

1)      Make sure that the battery cover is open while charging the battery:  This is one common mistake that people make while charging a battery. While charging a battery a lot of hydrogen gas is emitted which can be released only if the battery cover is open. Therefore make sure that you keep this cover open to let go this gas otherwise results can be fatal. 


2)      Always allow the battery to charge itself completely: Another common mistake that can hamper the battery life. Most people in order to process work faster tend to disturb the charging cycle of a battery. They don’t allow batteries to charge themselves completely, resulting in depleted performance and low gains. To make sure that the batteries work in their fullest and efficient way it is imperative to charge them completely.

3)      Clean the battery properly:  At times little steps like cleaning the top of the battery properly or keeping it dry can bring a huge difference in its overall performance. If you are using an industrial or a forklift battery you must also know how to keep it clean. There are some harmful gases that are emitted from batteries when in use. The remains of these gases can cause some serious problems if they are not cleaned effectively. Therefore, it is imperative that you clean these properties properly every time after you use them.

4)      Keep a regular eye on battery leads and plugs:  If you are working with Forklift or industrial batteries make sure that you check them on regular basis. Any kind of negligence can result in heavy loses. Make sure that you inspect each and every element involved in it carefully. From its leads to its plug everything needs to be studied and examined in a proper and careful way. Any kind of leakages or inconsistencies must be immediately reported to your supervisors or manager in control.

5)      Make sure your battery is equalised charged:  Though most batteries these days come with auto equalisers but in case you are working with one that is manually controlled then you have to take on this responsibility. Each battery is made up of different individual cells and each cell work as per its own capacity. This at times can result in some cells being over charged and others little less. This inconsistency can result in slow down of your battery and can also reduce its working life. Therefore, it is imperative that you keep a close note of that. At least once in every month you make sure that your battery is equalised charged. This will not only keep your battery safe but will also improve its working life span.

Wednesday 10 August 2016

How to design a safe and successful Forklift Battery changing room

The demand for Forklift batteries is rising every year. A good battery requires a good battery changing room for its long and effective use. This is why it is imperative to make sure that if you are designing a battery room you should design it in a best possible way.
In this post we will cover some key elements which you should keep in mind while designing a Forklift Battery Changing room.

1)      Proper use and availability of Safety equipment’s: No matter how big or small your forklift battery station is you need to make sure it is equipped with best safety tools. You need to make sure that all the necessary tools such as fire extinguisher, a small hammer and proper exit points are there in case of any emergency.  Charging a forklift battery is a highly responsible job, which should be done with proper care and attention.

2)      Proper consideration on ventilation: Forklift batteries emit some gases after they are fully or even partially charged. It is imperative in such situations that proper ventilation points are arranged in the changing room. It is important that the gases namely Hydrogen when emitted by the battery is able to move out of the station. Presence of Hydrogen in the room not only elevates the risk of suffocation but also alarms the chances of explosion. Therefore, while designing this room, an important element of ventilation must be given a careful consideration. 



3)      Safe Flooring: Another key area that must be given a proper attention. At times, people designing these rooms pay little or no attention to the flooring. As a result sometimes acid that is spilled over floor during battery recharge is hard to remove. Therefore it is necessary that proper flooring is done and to avoid any such incidents.

4)      Ensuring proper charging points: This is the key element in any Battery Charging Station. It is important that these charging points in any room are effectively installed. Any miss out on wiring or loose connection can result in heavy damage and loses.

Designing a good and safe Forklift Battery charging room is a role of great responsibility and it should be carried out with perfection. A safe Battery room is not only good for batteries but also for the workers who are charging it. Therefore, keep these important points in mind if you are eyeing to design this room.