How will you design a perfect Lean Battery Room

The use of forklift battery keeps upward, pushing as business grow to be greater awareness of their company social responsibilities, aiming to have as little negative environmental effect as feasible from their operations.

Whether operating a single unit or a fleet of forklifts you'll want to have a chosen lean battery charging station to charge batteries whilst essential.

This article will examine lean battery charging room design, taking off some key layout concerns in order to make certain a secure battery charging room.

·         Acid resistant floors

Because of the corrosive nature of battery acid, the flooring of a lean battery charging room ought to be resistant to acid harm, so that you can additionally lead to an easier smooth-up in the case of a spill. Not having an acid resistant floor structural damage may additionally occur in the case of a spill.

·         Proper air flow

While recharging and for a quick period after the charge is completed forklift batteries provide off hydrogen fuel, which is why right air flow is imperative to make certain the safety of workers within the immediate region of lean battery charging station.

Further, the ventilation may be furnished through right manner, inclusive of openings at the pinnacle of buildings or can be automatically assisted via the setup of exhaust fans.

·         Ventilation Stands and exhaust duct community

The lean battery room has designed to capture hydrogen fuel with or without pressured air flow. In a case, a gas exits the batteries, it goes through a network of ducts to soundly go out the constructing with the assist of the Hydrogen Exhaust Fan (HEF). Further, when the lean Battery Room Ventilation System is used in conjunction with the Electrical Distribution System, the non-compulsory Charger Shutdown disables the charger whilst a high quantity of hydrogen (approximately higher than 2%) is found within the area. After discontinuing the chargers, the supply of hydrogen gas is interrupted.

·         Correct charging point set up

When designing a battery charging room, it's miles crucial that charging factors are mounted efficaciously. Chargers should be wall installed and geared up with emergency prevent breakers to prevent the float of energy in an emergency. Further, when charging more than one unit right now there must additionally be a minimum of 1 metre gap the complete manner spherical, each machine for easy get right of entry to while necessary.

It is suggested to install a good design of a lean battery station in your warehouses which helps to increase the lifespan of the forklift batteries. 

Safety tips for forklift battery storage room

Building a safe battery storage room for your forklift truck batteries is just as significant as any other aspect of forklift truck safety. In reality these rooms are mostly overlooked by the companies while experiencing other operating charges.

Batteries need to be properly stored. In fact, there are several factors that should be noticed while storing a forklift battery in a storage room. Let’s discuss in detail:

1.      Air quality

As we know, the battery charging process generates gasses, incorporating hydrogen that may result in adverse exposures for workers especially working near to it. Actually, air quality is mostly overlooked.

Lack of exhaust systems and facilities in our forklift battery storage room may result in inefficient working of batteries. The best way to consider your air quality is to add an exhaust system that has a certified industrial hygienist conduct air monitoring.

2.      Personal protective equipment

PPE or personal protective equipment is very imperative when working in the battery storage room, this includes the following:

·         Recommended face shield and goggles

·         Recommended rubber apron

·         Recommended acid-resistant gloves

·         Recommended acid-resistant footwear

·         Appropriate volume of neutralizer

·         The appropriate volume of ABC fire extinguishers which are properly maintained

3.      Automated battery changers

When you are dealing with automated riding or walking battery changers make sure you train your employees to follow the manufacturer’s maintenance tips and tricks. If you have a small area then you can use any battery changer but if you have a wide area then an automated riding battery changer is the perfect option.

No matter what size of unit you have, while servicing the charger, you should follow the safe work practice requirements.

4.      Training

Forklift employees and operators who change forklift batteries must receive formal and documented training as prescribed By OSHA. It includes:

·         Safe work practices

·         Required procedures for battery changing

·         Safely handling of personal protective equipment

·         Inspection requirement

5.      Eyewash and shower

A shower and eye wash system are important and to be installed in the forklift battery storage room as it may be used by any employee in the case of any accident.

As per my experience, these systems are rarely installed in any storage room as it allows an easy way to flush out any acid in the case of any emergency.

Remember all these battery room safety tips if already has a battery room or going to construct as these are also as important as battery maintenance and safety tips.